Chili Tomato Sauce Production Line Pepper Sauce Production Machine
Product Details
| After-sales Service: | 24h |
|---|---|
| Warranty: | 1 Year |
| Customized: | Customized |
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Room 805-B655, 8th Floor, Building 11, Wanda Center No. 16 Nongke Road Jinshui District ...
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Basic Info.
- Model NO.
- FL-ANLY
- Power Source
- Electric
- Automatic Grade
- Automatic
- Machine Type
- Fully Automatic Chili Sauce Line
- Material
- Food-Grade 304 Stainless Steel
- Feature
- Touch Screen Operation
- Product Name
- Chili Sauce Production Line
- Function
- Washing, Crushing, Cooking/Stir-Frying
- Usage
- Producing Garlic Chili Sauce, Chopped Chili Sauce
- Advantage
- High Automation Reduces Labor
- Applicable Industry
- Food Manufacturing Industry, Condiment Industry
- Automation Degree
- Fully Automatic Production Line
- Keyword
- Chili Sauce Production Line
- Keyword1
- Fully Automatic Chili Sauce Production Line
- Transport Package
- Wooden
- Specification
- 2000*1100*1500mm
- Trademark
- FOODLINE
- Origin
- Henan
Product Description
Product Description
This chili sauce production line is a highly efficient, integrated solution designed for modern food processing. It perfectly blends traditional techniques with automation technology, aiming to achieve standardized and large-scale production from raw materials to finished products. The production line is scientifically designed and has a rigorous process. It begins at the Selection Platform, where fresh chilies are carefully selected to ensure raw material quality. They then undergo deep bubble cleaning in a Bubble Cleaning Machine to thoroughly remove impurities and pesticide residues. Afterward, they are drained and air-dried using a Vibrating Screen, preparing them for subsequent processes.
The core cooking stage is completed by a Planetary Stirring Wok, whose planetary stirring technology ensures that the chilies are heated evenly and their flavor is fully released during frying. The fried raw materials are then finely minced by a mincer to achieve the ideal particle size and texture. The materials are then drained and air-dried in a Draining Air Dryer to further control moisture content. The critical filling step is precisely executed by a Sauce Filling Machine to ensure consistent filling volume and tight sealing. Finally, the product undergoes high-temperature sterilization in a High-Temperature Sterilization Pot to completely eliminate microorganisms, ensuring food safety and long-term freshness.
The entire production line boasts a compact layout and smooth operation. We offer free installation and debugging assistance to ensure rapid equipment deployment. One-stop purchasing is supported, saving customers the hassle of multiple sourcing channels. Quality assurance is provided throughout the entire process, from equipment manufacturing to process output, all meeting food safety standards. Whether you are an established brand planning to expand production capacity or a startup seeking standardization, this production line can help you stably and efficiently produce consistent, safe, and high-quality chili sauce products, laying a solid foundation for market competitiveness.
Specification
Name | Fully Automatic Chili Sauce Line |
Material | Food-Grade 304 Stainless Steel |
Feature | Adjustable Output, Modular Design |
Product Name | Chili Sauce Production Line, Complete Hot Sauce Equipment |
Application | Food Processing Plant, Condiment Factory, |
Function | Washing, Crushing |
Usage | Producing Garlic Chili Sauce, Chopped Chili Sauce |
Advantage | High Automation Reduces Labor, High Output |
Applicable Industry | Food Manufacturing Industry, Condiment Industry |
Automation Degree | Fully Automatic Production Line |
Power | 1.5KW |
Origin | Henan China |
Transport Package | Wooden |
Full-process automated design
Professional craftsmanship ensures quality
This production line adopts an advanced modular integration solution, perfectly integrating twelve core processes including raw material processing, roasting, filling, and packaging. Through an intelligent sensing system and a central control unit, it achieves fully automated operation from initial chili selection to finished product warehousing. It can process 1-5 tons of raw materials per hour, increasing single-shift capacity by more than three times compared to traditional semi-automatic production lines, while reducing labor costs by 70%. The specially designed flexible conveying system automatically adjusts the flow rate according to materials of different viscosities, ensuring smooth and unobstructed transitions between processes. The entire line requires only 3-5 operators to complete monitoring, truly achieving intelligent continuous production.
The core equipment features a high-precision temperature-controlled planetary mixing wok with zoned temperature control technology to ensure uniform heating of materials within the optimal temperature range of 110-180℃. A unique bidirectional three-dimensional mixing system achieves a 98.6% blending rate between chili peppers and auxiliary ingredients, increasing flavor substance release by 40%. Equipped with a German-technology three-stage pulverizer unit, the adjustable shear gap (0.1-3mm) precisely controls product particle size, meeting diverse needs from smooth sauces to coarsely chopped chili peppers. The filling system utilizes Swiss servo drive technology, achieving a filling accuracy of ±0.5g and a sealing pass rate of 99.9%, ensuring batch-to-batch consistency at an industry-leading level.
Safe, durable and easy to maintain
Intelligent control system
The entire line is constructed of 316L food-grade stainless steel, with all contact surfaces electropolished to a roughness Ra≤0.4μm. The specially designed CIP online cleaning system can complete a deep clean of the entire line within 45 minutes, reducing cleaning water consumption by 60%. Key components feature a modular quick-disassembly design, allowing for the replacement of easily damaged parts such as bearings and seals in under 30 minutes. The entire machine has an IP65 protection rating, the electrical system complies with CE certification standards, and the equipment has a mean time between failures (MTBF) exceeding 8000 hours.
Equipped with an industrial-grade PLC control system and a 10.1-inch high-definition touchscreen, the system has built-in storage functions for 8 standard recipes and 20 custom recipes. It features real-time data acquisition and analysis capabilities, automatically optimizing and adjusting 32 parameters including temperature, speed, and pressure. The innovative one-click production changeover function allows for switching between different product specifications within 15 minutes, and, in conjunction with a barcode traceability system, enables full-process digital management. The remote monitoring platform supports real-time viewing of production status on PCs and mobile devices, with a fault warning accuracy rate exceeding 95% and maintenance response time reduced to 2 hours.
Packing & Delivery
We employ a robust professional solid wood frame structure combined with fully customized solid wood crates tailored to the exact dimensions of the product, creating a dual protective system from the inside out. Each crate undergoes load-bearing testing and impact-resistant structural design, with internal reinforcement using high-density shock-absorbing cushioning materials for tight packing. This ensures effective resistance against frequent handling, stacking pressure, and jolts from complex road conditions during long-distance international transportation. This comprehensive protective solution not only guarantees the structural integrity of the product but also provides targeted safeguarding for precision components and fragile parts, ensuring that every product arrives at its global destination in the same condition as when it left the factory.
Regarding transportation solutions, we have established a global logistics network covering sea, air, land, and multimodal transport. Based on your project location, delivery timelines, and budget requirements, we offer flexible and customizable transportation plans. Whether through container shipping for economical bulk transportation or specialized cross-border land transport for efficient regional distribution, our mature international logistics coordination system and real-time tracking mechanisms ensure seamless transitions across customs clearance, transshipment, and final delivery. This truly achieves safe, efficient, and traceable global product delivery.
Regarding transportation solutions, we have established a global logistics network covering sea, air, land, and multimodal transport. Based on your project location, delivery timelines, and budget requirements, we offer flexible and customizable transportation plans. Whether through container shipping for economical bulk transportation or specialized cross-border land transport for efficient regional distribution, our mature international logistics coordination system and real-time tracking mechanisms ensure seamless transitions across customs clearance, transshipment, and final delivery. This truly achieves safe, efficient, and traceable global product delivery.
Company Profile
Henan Foodline Machinery Co., Ltd.
It is headquartered in Zhengzhou, a national central city. It is a large-scale comprehensive machinery production enterprise that integrates the research and development, production, and sales of food processing equipment such as frying production lines, fruit and vegetable processing machinery, and automatic vending machines.
The company's main products include potato chip production line, Guoba snack production line, puffed snack food processing production line, fried peanut production line, freeze-drying machine, fruit and vegetable cleaning machine, fruit and vegetable sorting machine, fruit and vegetable peeling machine, vending machine, dining car and more than 100 other products.
Over the years, Foodline Machinery has received unanimous praise from domestic and foreign customers for its professional quality, reasonable prices, good service and reputation. With a total of over 100000 service projects, its products are exported to more than 100 countries and regions around the world! Foodline Machinery, with the cooperation concept of "customer first, integrity first, win-win growth", is committed to the corporate mission of "making the world fall in love with Henan manufacturing", continuously improving product quality and service quality, and warmly looking forward to sincere cooperation, mutual benefit, and win-win with our customers and friends!
The company's main products include potato chip production line, Guoba snack production line, puffed snack food processing production line, fried peanut production line, freeze-drying machine, fruit and vegetable cleaning machine, fruit and vegetable sorting machine, fruit and vegetable peeling machine, vending machine, dining car and more than 100 other products.
Over the years, Foodline Machinery has received unanimous praise from domestic and foreign customers for its professional quality, reasonable prices, good service and reputation. With a total of over 100000 service projects, its products are exported to more than 100 countries and regions around the world! Foodline Machinery, with the cooperation concept of "customer first, integrity first, win-win growth", is committed to the corporate mission of "making the world fall in love with Henan manufacturing", continuously improving product quality and service quality, and warmly looking forward to sincere cooperation, mutual benefit, and win-win with our customers and friends!
We have always placed paramount importance on face-to-face communication with our clients, believing it to be the most authentic and effective way to build mutual trust and achieve precise collaboration. The photos document numerous memorable scenes of our customers—both domestic and international—visiting our facilities: from initial business discussions and alignment of cooperation details to on-site technical exchanges and interactive sessions, all the way to the final handshake that seals our partnership. Each visit not only deepens mutual understanding but also serves as a testament to our clients' recognition of the quality, innovation, and reliability of our products and services. By insisting on on-site visits and direct dialogue, we are able to provide customers with a more tangible product experience and develop highly tailored solutions that truly meet their operational needs. Over the years, this commitment has helped us forge strong, lasting partnerships with friends and collaborators from around the globe
FAQ
Q1: Can this production line adapt to different types of chili pepper raw materials, such as fresh chili peppers, dried chili peppers, or frozen chili peppers?
A: Absolutely. The pre-processing section of the production line is equipped with a raw material adaptive system: for fresh chilies, a combination of bubble washing and vibration draining is used; for dried chilies, a dedicated rehydration and softening device is provided; and for frozen chilies, a gradient thawing system is installed. The temperature and time parameters during the frying process can be automatically adjusted according to the moisture content of the raw materials, ensuring that different raw materials achieve the best processing results.
Q2: How long does it take to change product categories on a production line? For example, switching from making garlic chili sauce to making pure chili sauce?
A: The production line features a rapid changeover design. Standard product switching (such as from garlic chili sauce to pure chili sauce) takes only 30 minutes, including: 10 minutes of CIP cleaning, 5 minutes of parameter reset, 10 minutes of pipeline switching, and 5 minutes of trial run. The system's built-in recipe management system can store 50 sets of production process parameters, enabling one-click recall.
Q3: Can you customize it according to our special formula?
A:We offer formula adaptation services and have a dedicated process laboratory for small-batch pilot production verification. For special formula requirements, we can adjust more than 20 process parameters, such as frying temperature profiles, stirring speed parameters, and filling accuracy, to ensure that the production line is perfectly adapted to your exclusive formula.
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